In today’s business and manufacturing environment, the words ‘kaizen’, ‘lean manufacturing’ and ‘environmental impact’ are dominating the agenda. Companies are continuously looking into possibilities to make their processes more efficient. How to improve packaging is an important part of this focus.
Implementing a reusable packaging system means that you replace a one way packaging with a returnable solution. Once arrived at final destination, these boxes must be collected and sent back to the distribution point. The use of collapsible packaging makes the return freight a minor cost factor. However to successfully implement this system it is important that you have a limited number of distribution points. This way you can keep track of your packaging and minimize the losses. It is also important to have a reasonable amount of cycles in your goods flow. Having more cycles a year means you need fewer boxes in the system, thus reducing your investment amount.
A rule of thumb is to have the packaging complete at least four cycles per year to be profitable.
Nefab's reusable packaging can be divided among five different materials.
Steel Racks & Containers
are built to last. If you have a project length of several years and you want to pack heavy and high value goods, steel racks will be a good solution. They can be fully customized for optimal protection and ergonomic handling at the production line. If the racks should be returned to your supplier, a foldable rack will save you freight costs. Due to its strength it can also be stacked high in the warehouse, which could make racks obsolete.
Plywood containers
have proven to be an excellent solution for many years. These boxes collapse into a tiny package which makes a huge difference on your freight expenses. To ensure good ergonomics, a hinged gate is one of the possibilities. An endless range of customizations from inner fittings to locking mechanisms provide optimal product protection.
Plastic packaging systems
are lightweight boxes for medium to heavy weight goods. In case wood is not allowed in the production area, this is a very good alternative. They take little effort to handle and they are easily cleaned. Choosing among a wide range of standard sizes can reduce costs, but fully customized designs are also possible. Locking systems are available for securing your goods during transport.
Pallet Collars
are a good option if you choose to have a standard solution for different products. They can be built up according to shipping volumes and broken down for easy access on the production line. It’s low cost and high durability make it a popular product in many industries. This solution can also be customized with special lids, dividers and other accessories.
Reusable Pallets
are frequently used all over the world and Nefab offers a wide range made from plastic, steel, plywood and wood. Steel pallets are the strongest for load carriers and can be custom designed. Nefab´s plastic pallet solutions are environmentally friendly and very sturdy. Nefab´s plywood pallets are excellent for light-medium weight goods; they have low weight and high strength. The wooden pallet is a low cost product with many design possibilities.
Contact
your local Nefab Office to determine if your flow is suitable for a returnable solution. More general information can be found in the Packaging Information section.
References:
Whirlpool, Canon, Electrolux, ABB, Johnson Controls, Kodak, Yazaki, Mercedes, Matsushita…