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Cooling System Packaging

The Customer Case:

This customer is a leading manufacturer for uninterruputible power supplies and surge protection equipment. This company also manufacturers and supplies cooling solutions for the IT environment worldwide. 

The company approached Nefab to design a Complete Packaging Solution (CPS) to transport their Cooling System from a subcontractor, then to their facilitity in another state, and then finally worldwide to their customer base. They needed to be able to ship an entire unit within a single box and fully utiize a 20' ocean container. 

The Nefab Solution:

Nefab's design team reviewed the situation and came up with a Complete Packaging Solution design that utilized the ExPak S made from 6mm birch plywood. Inner dunnage consisted of die-cut corugated board, foam, and cut plywood to make individual compartments within the container.

Customer Benefits:

  • Optimizes a 20' ocean container
  • One supplier for the complete solution
  • Reduced shipping costs due to the lighter weight ExPak S
  • Can be reopened and re-closed en route for inspections and value-added operations. 

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