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Packaging for Uninterruptible Power Supply

ExPak S solution for a power cooling system

The Customer Case:

The customer is a leading manufacturer of uninterruptible power supplies and surge protection equipment. The US manufacturer supplies cooling solutions for the IT environment worldwide.

They approached Nefab to design a Complete Packaging Solution (CPS) to transport their ISX Cooling System from a subcontractor in New Jersey to their facility in Rhode Island and finally worldwide to their customer base. They needed to be able to ship an entire unit within a single box and fully utilize a 20’ ocean container.

The Nefab Solution:

Nefab’s in-house engineering design team reviewed the situation and developed a packaging solution that utilized Nefab ExPak S lightweight shipping container. Inner packaging consisted of a die-cut corrugated board, foam and cut plywood to make individual compartments within the container.

Customer Benefits:

  • Optimizes a 20’ shipping container
  • One supplier for their entire package
  • Reduced shipping costs as compared to other alternatives due to the lighter weight Nefab ExPak S
  • Box can be opened and re-closed enroute for inspections and value-added operations