Plastic packaging trays for transport & automated handling

Nefab's custom plastic trays

Nefab’s plastic trays offer efficient, clean, and customizable packaging solutions for diverse industry needs.

Automation readiness with precise handling trays

Nefab designs and manufactures precision automation trays tailored for robotic and automated assembly systems. By leveraging advanced manufacturing techniques such as injection molding and high-precision thermoforming, we can create trays with the exacting dimensional accuracy required for modern automation.

Each tray is custom engineered to securely hold parts in precise positions. Key features that enable seamless compatibility with lasers, sensors, and robotic grippers include custom inserts, vision targets, and integrated fork pockets. Made from high-quality materials, Nefab's automation trays are durable and maintain their integrity even with repeated use.

Circular trays reduce CO2 and waste

Nefab’s plastic trays are designed with circular economy in mind. Made with up to 100% recycled materials, these trays are not only fully recyclable but can also be reusable, reducing waste and minimizing landfill contributions. Nestable designs save space, lowering both environmental impact and supply chain costs. By replacing one-way packaging with reusable plastic solutions, Nefab has helped customers achieve significant CO2 reductions, ranging from 25% to 81%.

Efficient tray designs reduce costs

Nefab designs trays for optimized efficiency and reduced costs. Our trays integrate seamlessly into automated manufacturing, reducing touches, improving production flow, minimizing damage, and saving floor space. With enhanced product density and lightweight materials, they can reduce shipping costs by up to 50%. Their innovative design also supports high-volume production, lowering manufacturing costs per unit without compromising quality.

Thermoformed trays

Thermoformed trays are an ideal packaging solution for businesses seeking cost-effective, durable, and versatile options. Perfect for low to medium production volumes, thermoforming offers lower tooling costs and shorter lead times compared to injection molding, enabling faster time-to-market. This method also supports the creation of representative prototypes for reliable testing and assessment. Nefab can thermoform trays with different thickness, from light-gauge to heavy-gauge. Additionally, thermoformed trays can be designed for reusability and engineered to support automated handling systems.

Injection molded trays

Injection molded trays are ideal for businesses needing precise, high-volume packaging. They offer cost efficiency for medium to large production runs and deliver exceptional accuracy, ideal for automated handling systems. The process allows for complex shapes to protect specific components and uses a variety of resins with advanced material properties for specialized needs. Designed for reusability, these trays fit seamlessly into returnable logistics.

Modular trays: Combining thermoforming & injection molding

Nefab has the capabilities to combine thermoformed and injection-molded parts to create efficient complete packaging solutions. By integrating trays with custom inserts, we provide a cost-effective way to optimize packaging while ensuring maximum product protection. This approach also supports long-term reuse of trays, making them adaptable for various applications and programs.

Developing plastic packaging solutions: From packaging requirement to solution

1. Design and engineering: Based on customer needs, our engineers develop custom concepts designed for optimal manufacturing methods and materials while considering the entire packaging flow.
2. Samples and prototypes: Nefab quickly and cost-effectively produces samples and prototypes using various methods including 3D printers, thermoforming and urethane capabilities. 
3. Testing: In our certified ISTA labs, samples undergo rigorous testing.
4. Tooling: Nefab has in-house tool and mold workshops worldwide, along with a partner network, to efficiently create tooling.
5. Manufacturing: With our wide variety of manufacturing processes, we produce custom packaging solutions tailored to your needs.
6. Logistics services: Nefab provides added logistics services, including assembly work like adding labels, holders, inserts, and tracking devices. Pooling services ensure returnable packaging is repaired, cleaned, and delivered when needed.
7. Circular support program: Nefab provides global expertise to uncover reusability opportunities in supply chains and maximize recycling benefits. We can also implement take-back programs with customers, collecting used packaging for recycling at the end of its life.

Contact your local packaging expert

Are you looking for a plastic tray? Reach out to us today! Our team of experts in more than 38 countries is ready to collaborate, innovate, and deliver solutions tailored to your unique challenges. Contact your local sales representative for more information about Nefab trays and discover how they can enhance your logistics and sustainability efforts.