The Challenge: Balancing GPU Protection, Sustainability, and Cost
A leading multinational technology company, known for its advanced technology products, faced significant challenges when launching a new GPU. Their existing packaging solution, composed of foam and corrugated components, was proving inadequate. Damage during handling and transit led to increased costs and inefficiencies.
Additionally, the company wanted to enhance sustainability. They aimed to explore a closed-loop, returnable packaging system that could reduce their environmental footprint while maintaining product safety. Given the complexity and sensitivity of their new GPU, these challenges required an innovative solution that balanced performance, sustainability, and cost-efficiency.
Nefab's Solution: HDPE Thermoformed Reflex Cushion for GPUs
A customized solution was developed to address these issues—a trifold HDPE thermoformed Reflex cushion. This innovative design wraps securely around the product, providing optimal protection during transit. The cushion is made of 100% recycled HDPE that is fully recyclable.
For added protection, an anti-static LDPE bag was incorporated into the setup, ensuring the sensitive electronic components remained undamaged. The new solution also optimized handling thanks to its ergonomic design and reduced dimensions, enabling better packing efficiency and lower transportation costs.
To further streamline the process, the packaging system was implemented as part of a closed-loop flow. After use, components were returned, inspected, and reintroduced into circulation.
